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The ultimate challenge of stability and durability of fanless industrial computers

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The ultimate challenge of stability and durability of fanless industrial computers

2024-11-12 09:53:47

With the continuous advancement of industrial technology, fanless industrial computers are increasingly used in the field of industrial control. Compared with traditional industrial computers, fanless industrial computers, with their unique heat dissipation design and high integration, bring higher stability and reliability to industrial environments. However, the heat dissipation challenges brought by fanless design cannot be ignored. This article will focus on the test methods of fanless industrial computers and how to ensure their stability and durability through rigorous testing.

Table of Contents

1. Heat dissipation challenges of fanless industrial computers

Fanless industrial computers usually use efficient heat sinks and heat pipe technologies to achieve fanless heat dissipation by optimizing internal structures and heat dissipation paths. However, this design has extremely high requirements for the heat dissipation system. Once the heat dissipation is poor, it will directly lead to a decline in equipment performance or even damage. Therefore, during the testing phase, the evaluation of heat dissipation performance is particularly important.

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2. Preparation before testing

Before testing fanless industrial computers, you need to prepare the corresponding test equipment and environment. Test equipment includes power meters, thermometers, hygrometers, etc., which are used to monitor the operating status and environmental parameters of the equipment in real time. The test environment should simulate the environmental conditions of the actual industrial site, including temperature, humidity, dust, etc., to ensure the accuracy and reliability of the test results.

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3. Test process and key indicators

The test process of fanless industrial computers usually includes the following key steps:

1. Startup test: During the equipment startup phase, focus on monitoring the startup current, startup time and temperature of each component. Ensure that the equipment can start normally within the specified time and the temperature of each component does not exceed the preset safety range.

  • 2. Load test: When the equipment is running at full load, the stability and heat dissipation performance of the equipment are tested by continuously increasing the load. At the same time, record the temperature change and performance degradation of the equipment to evaluate its performance in the actual working environment.

  • 3. Long-term operation test: Simulate the scenario of long-term continuous operation of the equipment to test its durability and stability. This test usually lasts for several days or even weeks to fully evaluate the performance of the equipment.

    4. Environmental adaptability test: Test under different environmental conditions, including high temperature, low temperature, high humidity, dryness and other extreme environments to test the environmental adaptability of the equipment.

  • 4. Test result analysis and optimization suggestions

    After completing the test, analyze the test data to find out possible problems and bottlenecks. For the problem of poor heat dissipation performance or too fast performance degradation, put forward optimization suggestions, such as improving heat dissipation design, optimizing heat dissipation path, and improving the temperature resistance of components.
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    In the future, with the continuous development of fanless technology, we expect fanless industrial computers to play a greater role in the field of industrial control and contribute to the intelligence and efficiency of industrial production.

    For applications requiring industrial PC with GPU, the integration of advanced GPU capabilities in a robust system is essential to support demanding tasks. Additionally, Advantech embedded PC such as ADVANTECH ARK-2121S/ARK-2121L/ARK-2121F/ARK-1220L/ARK-1220F/ARK-1123L/ARK-1123H/ARK-1123C, etc. solutions can provide the necessary embedded computing power in a compact form. When considering space-saving solutions, industrial PC DIN rail mounting options offer an efficient way to deploy industrial computing hardware in limited spaces. Furthermore, the use of mini rugged PCs provides compact yet durable options for edge computing environments.

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