SINSMART Industrial Computer Solutions Empowering the New Energy Vehicle Testing Industry

Introduction

As the new energy vehicle (NEV) industry continues to accelerate, the requirements for manufacturing and testing technology are becoming increasingly stringent. Efficient, stable, and reliable industrial computing equipment has become the cornerstone for ensuring production quality and precision in testing processes. SINSMART, a high-tech enterprise with deep expertise in the industrial computer sector, is dedicated to delivering rugged, high-performance, and application-ready industrial PC solutions tailored for the NEV industry. These solutions empower intelligent testing systems to achieve long-term, stable, and efficient operation across all stages of vehicle production and validation.

Industry Testing Demands

Testing requirements for NEVs are among the most demanding in modern manufacturing, particularly in areas such as battery performance, electronic control systems, and vehicle safety. Traditional commercial computers are unable to withstand the heavy loads, continuous uptime, and rugged environments of industrial inspection lines. To meet these challenges, testing systems must be equipped with industrial PCs that offer:

• High-performance computing: Capable of processing large volumes of sensor data for real-time analysis and diagnostics.

• Multi-interface compatibility: Seamlessly connect with diverse test devices such as CAN bus cards, oscilloscopes, barcode readers, and measurement modules.

• Harsh environment resilience: Dustproof, interference-resistant, and wide-temperature designs to support 24/7 continuous operation.

• System stability and reliability: Prevent crashes or data loss, ensuring zero downtime during testing.

• User-friendly HMI integration: Support for touchscreens and multiple display outputs, enabling efficient field operation and monitoring.

SINSMART Recommended Solutions

To address the varied scenarios within NEV testing environments, SINSMART recommends three purpose-built solutions designed for centralized control, embedded integration, and human-machine interaction (HMI).

1. 4U Rackmount Industrial PC — SIN-610L-JH61MAI

This 4U rackmount industrial computer offers robust scalability and stability, making it ideal as the central control unit or data service hub in NEV testing systems.

Key Specifications:

• Supports Intel® Core™ i7 processors and up to 16GB DDR3 memory for powerful data processing.

• Expansion capability with 5 PCI slots and 3 PCIe slots for acquisition and communication cards.

• Dual Gigabit LAN, 6 serial ports (including 2 RS-485), and 8 USB 2.0 ports for broad peripheral connectivity.

• Compatible with both Windows and Linux platforms, ensuring software ecosystem flexibility.

• Industrial-grade design with 300W power supply (optional redundant PSU), enabling stable operation in demanding workshop conditions.

Use Cases: Vehicle performance test benches, battery diagnostic cabinets, data center processing nodes.

2. Embedded Industrial PC — SIN-B3042-H81

Compact and versatile, this embedded industrial pc is designed for installation in space-constrained testing equipment, ensuring reliable integration without compromising performance.

Key Specifications:

• Intel® H81 chipset supporting 4th-generation Intel® Core™ i3/i5 processors, up to 16GB DDR3 memory.

• Triple display outputs (VGA + HDMI + DVI) for multi-screen monitoring.

• Rich interfaces: 4 COM ports (RS-232/422/485), 4 USB 2.0, 2 USB 3.0, and dual Gigabit LAN.

• Wide voltage input (DC 12–24V) with robust electrical adaptability.

• Compact dimensions (246 × 199.4 × 58 mm) and wide temperature support (-10°C to 50°C).

Use Cases: On-board diagnostic (OBD) systems, battery module testers, embedded suspension test systems.

3. Industrial Panel PC — SIN-P1554-H110

The 15-inch industrial panel PC integrates display, computing, and touch control into a single platform, providing an excellent HMI solution for NEV inspection workstations.

Key Specifications:

• IP65-rated front panel for dustproof and waterproof protection, suitable for oily or humid industrial settings.

• Multi-touch capacitive display with 10-point touch support for smooth operation.

• Intel® Core™ 6th–9th Gen processors and up to 32GB DDR4 memory, delivering exceptional performance.

• Multiple I/O ports: 4 RS-232/485, 6 USB, 3 Gigabit LAN, and 8 DI/DO channels.

• Fanless design with wide operating temperature (-20°C to 60°C), ensuring reliability in 24/7 operation.

Use Cases: Assembly line terminals, test data input and display systems, mobile diagnostic platforms.

Conclusion

With its proven expertise and deep industry knowledge, professional industrial computer manufacturer SINSMART provides high-reliability, high-performance computing hardware tailored for the NEV manufacturing and testing industry. These three recommended solutions — spanning from central computing platforms to embedded integration and user-friendly HMI terminals — enable manufacturers to achieve superior efficiency, precision, and stability in testing workflows.

By adopting SINSMART’s industrial PC solutions, NEV enterprises can confidently accelerate their journey toward intelligent manufacturing and smart testing environments, ensuring product quality and strengthening competitiveness in a rapidly growing market.

For project selection, technical consultation, or customized solutions, the SINSMART team is ready to provide professional, reliable, and future-proof industrial computing support.